Brinkmann ProSeries 4495 User Manual

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OWNER’S MANUAL
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
Heavy-Duty
Gas Grill
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1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - Gas Grill

DESIGN CERTIFIED ™OWNER’S MANUAL WARNINGHAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS ANDINSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND

Page 2 - WARNINGS

WARNING96. Check each place listed (A– H) for growing bubbles which indicates a leak.7. Turn off gas supply at cylinder valve.8. Turn on control knobs

Page 3 - TABLE OF CONTENTS

LIGHTING INSTRUCTIONS:Follow the instructions exactly.1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

Page 4 - GENERAL WARNINGS

LIGHTING THE ROTISSERIE BURNER:1. Open grill hood before lighting rotisserie burner.2. Make sure control knob is in the "OFF" position.3. Pu

Page 5 - INSTALLATION INFORMATION:

12MATCH LIGHTING THE SIDE BURNER:1. Open the lid to the side burner before lighting.2. Make sure control knob is in the "OFF" position.3. St

Page 6 - CYLINDER SPECIFICATIONS:

13OPERATING THE GRILL:Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings andinstructions contained in the precedi

Page 7 - REGULATOR RESETTING PROCEDURE

ROTISSERIE COOKING:• This grill has pre-drilled mounting holes for a rotisserie (rotisserie may or may not be included withyour grill depending on the

Page 8 - CONNECTING HOSE AND REGULATOR

15GRILL COOKING TIPSCLEANLINESS• Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poul

Page 9 - CHECKING FOR LEAKS:

BURNER ASSEMBLY/MAINTENANCE• Although your burners are constructed of brass, they may corrode as a result of the extreme heat andacids from cooking fo

Page 10 - PRE-START CHECK LIST:

17TRANSPORTING AND STORAGE:• Never move a grill when it is hot or when objects are on the cooking surfaces.• Make sure that cylinder valve is shut off

Page 11 - LIGHTING THE MAIN BURNERS:

TROUBLE SHOOTINGProblem: Possible Causes:1. Check LP cylinder fuel level.2. Bad electrode spark.Check to see if the grill will match light.Electrode o

Page 12 - LIGHTING THE SIDE BURNER:

1WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOURATTENTION TO POSSIBLE HAZA

Page 13 - CAUTION!

Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listedon a silver label found on the

Page 14

Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initialuse and as needed. DO NOT use a comm

Page 15 - THE SIDE BURNER:

ASSEMBLY INSTRUCTIONSREAD ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ASSEMBLING OR OPERATING YOUR GRILL.WE RECOMMEND TWO PEOPLE W

Page 16 - PROPER CARE & MAINTENANCE

(Proof of purchase will be required.)Inspect contents of the box to ensure all parts are included and undamaged.FOR MISSING PARTS, PLEASE CALL CUSTOME

Page 17 - CLEANING AND MAINTENANCE:

23PARTS BAG CONTENTS1 Screwdriver1 Hex nut wrench1 AA/1.5V Alkaline battery10 M5 X 10mm round head bolts6 M6 X 12mm flat head bolts8 M6 x 12mm round h

Page 18 - HEAT DISTRIBUTION PLATES

Choose a good, cleared assemblyarea and get a friend to help you putyour grill together. Lay cardboarddown to protect grill finish andassembly area.CA

Page 19 - TROUBLE SHOOTING

Step 3Attach back panel using sixM6 x 50mm flat head bolts and fourM6 x 12mm flat head bolts. NOTE: With the help of a friend,turn the cart assembly o

Page 20 - FREQUENTLY ASKED QUESTIONS

Step 6Attach the door bracket (type “B”) tothe bottom left leg tube using two M5 x 10mm round head bolts.Step 7Attach the door bracket (type “A”) toth

Page 21

Step 10Place tank tray assembly over ventholes on bottom cart panel andsecure using four M6 x 12mmround head bolts. Tank tray shouldslide in and out o

Page 22 - ASSEMBLY INSTRUCTIONS

Step 13Insert right side door over lowerhole on bottom of right cart panelthen align door with cart frame.Depress spring pin located on topedge of doo

Page 23

2General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation and LP Cylinder Specificat

Page 24 - PARTS BAG CONTENTS

29NOTE: When performing Step 15,lift grill body from front andrear panels to avoid injuryto hands and fingers.Step 15With the help of a friend, place

Page 25

30Step 17Attach the side table assembly toleft side grill body assembly byinserting two M6 x 12mm roundhead bolts through the top holes ofthe grill bo

Page 26

Step 19Place the heat tents on lower levelof grill assembly directly aboveburners. Make sure the heat tentsare in place of the slot by slide theback e

Page 27

Step 23Slide basket into slots located oninside of left door.NOTE: Before sliding grease traysin place, pull out theregulator which is locatedunder th

Page 28

ProSeries 4495 (Assembled)33Step 25To install battery, unscrew igniterbutton cap. Insert battery withpositive end towards button.Replace igniter butto

Page 29

34LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILERWHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING800-468-5252.PROFESSIONAL SHI

Page 30

140-4495-01/05, 4/05Owner’s Manual for Model810-4495-0The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries™ 4495

Page 31

3WARNING• Never use natural gas in a unit designed for liquid propane gas.• Never use charcoal briquets or lighter fluid in a gas grill.• Leak test al

Page 32

4WARNINGWARNINGLP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)The LP cylinder is available for purchase at the same location the grill was purchased.Th

Page 33

5The cylinder must also be equipped with:• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.• A Type 1 valve that prevents gas flow

Page 34 - ProSeries 4495 (Assembled)

FILLING THE LP GAS CYLINDER:• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.• New tanks should be purged prior t

Page 35 - ACCESSORIES

7WARNING• Never use your grill without leak testing all gas connections and hoses. See the section on"Leak Testing" in this manual for prope

Page 36 - WARRANTY

LEAK TESTING:To prevent fire or explosion hazard:• DO NOT smoke or permit ignition sources in the area while conducting a leak test.• Perform test OUT

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