Brinkmann GRAND ELITE SERIES 4905 User Manual

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Natural Gas
Conversion Kit
PROFESSIONAL INSTALLATION MANUAL
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH
MODEL 810-4905-0 PRO SERIES GRILL
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Summary of Contents

Page 1 - Conversion Kit

DESIGNCERTIFIED™Natural GasConversion KitPROFESSIONAL INSTALLATION MANUALWARNINGHAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS ANDINSTRUCTIONS ARE I

Page 2 - WARNINGS

SMOKER BOXbase and replace them with a naturalgas orifices.Step 9To remove the manifold, remove thethree screws on the front of the grilland the one s

Page 3 - TABLE OF CONTENTS

10Step 10Loosen nut and detach gas linefrom rotisserie burner valve.NOTE: Bending the hose coulddamage the supply line.Step 11Carefully pull the gas m

Page 4 - GENERAL WARNINGS

11Step 12Remove the brass orifice onrotisserie gas line and replace witha natural gas orifice.NOTE: Leave the back panel offuntil the end of conversio

Page 5 - INSTALLATION INFORMATION:

12Step 15Attach gas line to rotisserie burnervalve.NOTE: Bending the hose coulddamage the supply line. Step 16Tighten the gas line nuts attachedto the

Page 6 - ASSEMBLY INSTRUCTIONS

13Step 18Hold control panel in position overvalve manifold and insert ignitorthrough control panel. Secureignitor with ignitor lock nut.Replace ignito

Page 7 - Hose / Regulator Nut

14Step 20Replace control knobs on main controlpanel. Control KnobsNOTE: A natural gas hose must be purchased separately (Brinkmann Part Number 155-490

Page 8

• Never use your grill without leak testing all gas connections and hoses. See the section on“Leak Testing” in this manual for proper procedures.• Vis

Page 9 - Access Panel

16During assembly or conversion to natural gas, keep the supply hoses free of kinks and/or damage.Visually inspect the hose assembly prior to each use

Page 10 - SMOKER BOX

WHEN TO PERFORM A LEAK TEST:• After assembling or converting your natural gas grill and before lighting for the first time, even ifpurchased fully ass

Page 11

WARNING186. Check each place listed (A– E) for growing bubbles which indicates a leak. Check points C and D must tobe done with the roteserie burner v

Page 12

1WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY ASPOSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THEATTENTION TO POS

Page 13 - Nylon Ties

LIGHTING INSTRUCTIONS:Follow the instructions exactly.1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

Page 14

LIGHTING THE ROTISSERIE BURNER:1. Open grill hood before lighting rotisserie burner.2. Make sure control knob is in the "OFF" position.3. Pu

Page 15 - Control Knobs

21MATCH LIGHTING THE SIDE BURNER:1. Open the lid to the side burner before lighting.2. Make sure control knob is in the "OFF" position.3. St

Page 16 - (Figure B)

22OPERATING THE GRILL:Never use Charcoal or Lighter Fluid inside your natural gas grill. Read and follow all warnings andinstructions contained in the

Page 17 - LEAK TESTING:

ROTISSERIE COOKING:• This grill has been designed with a mounting bracket for a rotisserie (rotisserie may or may not beincluded with your grill depen

Page 18 - CAUTION!

24GRILL COOKING TIPSCLEANLINESS• Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poul

Page 19 - PRE-START CHECK LIST:

BURNER ASSEMBLY/MAINTENANCE• Although your burners are constructed of stainless steel, they may corrode as a result of theextreme heat and acids from

Page 20 - LIGHTING THE MAIN BURNERS:

26TRANSPORTING AND STORAGE:• Never move a grill when it is hot or when objects are on the cooking surfaces.• Make sure that gas source is shut off. Af

Page 21 - LIGHTING THE SIDE BURNER:

140-4905-N4/05Owner’s Manual for Model812-4905-N©2005 The Brinkmann CorporationDallas, Texas 75244 U.S.A.www.brinkmanncorp.comThe Brinkmann Corporatio

Page 22

2General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation Information and Safe Use .

Page 23

3WARNING• Never use liquid propane gas in a unit designed for natural gas.• Never use charcoal briquets or lighter fluid in a gas grill.• Leak test al

Page 24 - THE SIDE BURNER:

4WARNINGINSTALLATION INFORMATION:The installation of this appliance must be in accordance with:All applicable local codes, or in the absence of local

Page 25 - PROPER CARE & MAINTENANCE

Natural Gas ManifoldNatural Gas Side Burner and Rotisserie Burner OrificesPARTS BAG CONTENTSMake sure you have all items listed under PARTS LIST befor

Page 26 - CLEANING AND MAINTENANCE:

6CAUTION! Some parts maycontain sharp edges.Wear protective glovesif necessary.NOTE: Make sure all control knobs arein the off position, LP tank valve

Page 27 - CERAMIC TILES

7Step 3Remove grease trays and smokerbox tray from grill and set aside forlater use.Step 4Remove two screws from bottomcorners of the control panel.Re

Page 28 - WARRANTY

Step 5Cut nylon ties holding the ignitor wires to themain burner manifold.NOTE: Be careful not to damage ignitor wires.Step 6Remove six screws on the

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