Brinkmann ProSeries 4655 User Manual

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3067441
Gas
Outdoor Grill
OWNER’S MANUAL
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
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Summary of Contents

Page 1 - Outdoor Grill

3067441GasOutdoor GrillOWNER’S MANUALWARNING HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS ANDINSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNING

Page 2 - WARNINGS

WARNING96. Check each place listed (A– K) for growing bubbles which indicates a leak.7. Turn off gas supply at cylinder valve.8. Turn on control knobs

Page 3 - TABLE OF CONTENTS

LIGHTING INSTRUCTIONS:Follow the instructions exactly.1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

Page 4 - GENERAL WARNINGS

LIGHTING THE SIDE BURNER:1. Open lid before lighting side burner.2. Make sure control knob is in the "OFF" position.3. Push and turn side bu

Page 5 - INSTALLATION INFORMATION:

12OPERATING THE GRILL:Never use Charcoal or Lighter Fluid inside your Gas Grill. Read and follow all warnings andinstructions contained in the precedi

Page 6 - CYLINDER SPECIFICATIONS:

ROTISSERIE COOKING:• Your grill was pre-drilled from factory to include mounting holes for a rotisserie (sold separately). Donot use a rotisserie not

Page 7 - REGULATOR RESETTING PROCEDURE

14GRILL COOKING TIPSCLEANLINESS• Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poul

Page 8 - CONNECTING HOSE AND REGULATOR

BURNER ASSEMBLY/MAINTENANCE• Although your burners are constructed of cast iron, they may rust as a result of the extreme heat andacids from cooking f

Page 9 - CHECKING FOR LEAKS:

16TRANSPORTING AND STORAGE:• Never move a grill when it is hot or when objects are on the cooking surfaces.• Make sure that cylinder valve is shut off

Page 10 - PRE-START CHECK LIST:

17TROUBLE SHOOTINGProblem: Possible Causes:1. Check LP cylinder fuel level.2. Bad electrode spark.Check to see if the grill will match light.Electrode

Page 11 - LIGHTING THE MAIN BURNERS:

18Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, arelisted on a silver label found on t

Page 12 - CAUTION!

1WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOURATTENTION TO POSSIBLE HAZA

Page 13

Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water beforeinitial use and as needed. DO NOT use a comm

Page 14 - THE SIDE BURNER:

2012 M6 X 50mm Bolts22 M6 X 15mm Bolts 12 M4 X 10mm Bolts 4 M4 X 40mm BBoltsPARTS BAG CONTENTSMake sure you have all items listed under PARTS LIST and

Page 15 - PROPER CARE & MAINTENANCE

21ASSEMBLY INSTRUCTIONSREAD ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ASSEMBLING OR OPERATING YOUR GRILL.WE RECOMMEND TWO PEOPLE

Page 16 - Valve Nozzle

22(Proof of purchase will be required.)Inspect contents of the box to ensure all parts are included and undamaged.1FOR MISSING PARTS, PLEASE CALL CUST

Page 17 - HEAT DISTRIBUTION PLATES

23Choose a good, cleared assemblyarea and get a friend to help you putyour grill together. Lay cardboarddown to protect grill finish andassembly area.

Page 18 - TROUBLE SHOOTING

24NOTE: With the help of a friend, turn the cart to its upright position.Step 4Install door bracket using fourM6 X 50mm bolts and two M6 X 15 mm bolts

Page 19 - FREQUENTLY ASKED QUESTIONS

25Step 7Secure using four M6 X15mm boltswith star washers.Step 8Attach right side door bracket toright front cart panel using twoM4 X 10mm bolts. The

Page 20

26Step 10Attach the two basket brackets tothe inside left front leg using fourM4 X 10mm bolts.Step 11Attach the basket guide onto theleft side door re

Page 21 - Your Parts Bag will include:

27Step 14Place the basket into basketbrackets and the basket guide.Step 15Attach side table front panel to sidetable with three M6 X 15mm boltswith st

Page 22 - • Hex Nut Wrench

28Step 17Attach side table to left side of grillbody. Insert four M6 X15mm boltshalfway into the left side grill bodypanel. Place side table keyholeso

Page 23

2General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation and LP Cylinder Specificat

Page 24 - Door Hinge Pin Holes

29Step 19Remove two bolts and washersfrom the side burner valve. Insertthe side burner valve assemblythrough the hole in the side burnertable base, th

Page 25

30Step 23Insert grease tray into opening onbackside of grill. Make sure to slidetray onto tracks as illustrated.Step 24Slide grease tray into grease t

Page 26 - Assembly

31ProSeries 4655 (Assembled)Step 28Remove igniter cap and insertbattery with positive end of batterytoward igniter cap. Replace ignitercap and make su

Page 27 - Hinge Pin

PROFESSIONAL SHISH-KABOB SKEWERSThese heavy-duty, 18" shish-kabob skewers are extra-long for fabulousrestaurant style kabobs. Made of rust resist

Page 28

ACCESSORIESLOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILERWHERE SMOKERS ARE SOLD, OR ORDER DIRECT BY CALLING800-468-5252.MULTI-P

Page 30

140-4655-110/05Owner’s Manual for Model810-4655-1©2005 The Brinkmann CorporationDallas, Texas 75244 U.S.Awww.brinkmann.netThe Brinkmann Corporation wa

Page 31

3WARNING• Never use natural gas in a unit designed for liquid propane gas.• Never use charcoal briquets or lighter fluid in a gas grill.• Leak test al

Page 32 - Igniter Cap

4WARNINGWARNINGLP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)The LP cylinder is available for purchase at the same location the grill was purchased.Th

Page 33 - ACCESSORIES

5The cylinder must also be equipped with:• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.• A Type 1 valve that prevents gas flow

Page 34

FILLING THE LP GAS CYLINDER:• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.• New tanks should be purged prior t

Page 35

7WARNING• Never use your grill without leak testing all gas connections and hoses. See the section on"Leak Testing" in this manual for prope

Page 36 - WARRANTY

LEAK TESTING:To prevent fire or explosion hazard:• DO NOT smoke or permit ignition sources in the area while conducting a leak test.• Perform test OUT

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