Brinkmann 2400 User Manual

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OWNER’S MANUAL
WARNING
HAZARDOUS EXPLOSION MAY
RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ
AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO
AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
Heavy-Duty
Gas Grill
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Summary of Contents

Page 1 - OWNER’S MANUAL

OWNER’S MANUALWARNINGHAZARDOUS EXPLOSION MAYRESULT IF THESE WARNINGS ANDINSTRUCTIONS ARE IGNORED. READAND FOLLOW ALL WARNINGS ANDINSTRUCTIONS IN THIS

Page 2 - WARNINGS

9WARNING6. Check each place listed (A– H) for growing bubbles which indicates a leak.7. Turn off gas supply at cylinder valve.8. Turn on control knobs

Page 3 - TABLE OF CONTENTS

LIGHTING INSTRUCTIONS:Follow the instructions exactly.1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

Page 4

TURNING OFF THE GRILL:1. Turn OFF the LP tank valve.2. Turn all burner control knobs to the OFF position.NOTE: Turn off LP cylinder first to prevent g

Page 5 - INSTALLATION INFORMATION:

12• DO NOT leave your grill unattended while in use.• DO NOT move grill when in use. Lock wheels in place to stabilize grill.• DO NOT use water to ext

Page 6 - CYLINDER SPECIFICATIONS:

13GRILL COOKING TIPSCLEANLINESS• Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poul

Page 7 - HOSE AND REGULATOR:

BURNER ASSEMBLY/MAINTENANCE• Although your burners are constructed of cast iron, they may rust as a result of the extreme heat andacids from cooking f

Page 8

TRANSPORTING AND STORAGE:• Never move a grill when it is hot or when objects are on the cooking surfaces.• Make sure that cylinder valve is shut off.

Page 9 - CHECKING FOR LEAKS:

16TROUBLE SHOOTINGProblem: Possible Causes:1. Check LP cylinder fuel level.2. Bad electrode spark.Check to see if the grill will match light.Electrode

Page 10 - PRE-START CHECK LIST:

Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listedon a silver label found on the

Page 11 - LIGHTING THE MAIN BURNERS:

Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initialuse and as needed. DO NOT use a comm

Page 12 - CAUTION!

WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOURATTENTION TO POSSIBLE HAZAR

Page 13 - ROTISSERIE COOKING:

ASSEMBLY INSTRUCTIONSREAD ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ASSEMBLING OR OPERATING YOUR GRILL.WE RECOMMEND TWO PEOPLE W

Page 14 - GRILL COOKING TIPS

(Proof of purchase will be required.)Inspect contents of the box to ensure all parts are included and undamaged.FOR MISSING PARTS, PLEASE CALL CUSTOME

Page 15 - CLEANING AND MAINTENANCE:

218 M6 X 12mm bolts4 M8 X 15mm shoulder bolts1 AA/1.5V Alkaline battery6 Star Washers2 Wheel washersPARTS BAG CONTENTSMake sure you have all items

Page 16 - HEAT DISTRIBUTION PLATES

Choose a good, cleared assemblyarea and get a friend to help you putyour grill together. Lay cardboarddown to protect grill finish andassembly area.St

Page 17 - TROUBLE SHOOTING

Step 4Snap wheel hub caps onto theoutside of wheels as illustrated.Step 5With the help of a friend, turn thecart to its upright position.Step 6Attach

Page 18 - FREQUENTLY ASKED QUESTIONS

24Step 7Attach heat shield plate to rearlegs using two M6 X 12mm boltswith star washers.Step 8Attach heat shield plate to frontpanel using three #8 se

Page 19

25Note: When performing Step 10, Lift grill body from front andrear panels to avoid injury tohands and fingers. Be sureto pass hose/regulatorassembly

Page 20 - ASSEMBLY INSTRUCTIONS

Step 11Attach left side table assembly toleft side of cart frame assembly.Slide side table assembly onto preattached shoulder bolts. Attachtwo M8 x 15

Page 21

27Step 13Attach the hose heat shield to theright side of the cart frame usingtwo #8 self-tapping screws.Step 14Insert grease tray into opening onbacks

Page 22 - PARTS BAG CONTENTS

Step 15Place the heat distribution plateson lower level of grill bodyassembly directly above burners.Step 16Place cooking grills on supportribs direct

Page 23

2General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation and LP Cylinder Specificat

Page 24 - Heat Shield

29Step 18Remove igniter cap and insertbattery with positive end of batterytoward igniter cap. Replace ignitercap and make sure the igniter isworking p

Page 25

30ProSeries 2400 (Assembled)

Page 26 - Assembly

140-2400-211/05Owner’s Manual for Model810-2400-2The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries 2400TMis fr

Page 27

3WARNING• Never use natural gas in a unit designed for liquid propane gas.• Never use charcoal briquets or lighter fluid in a gas grill.• Leak test al

Page 28 - Grease Tray

4WARNINGWARNINGLP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)The LP cylinder is available for purchase at the same location the grill was purchased.Th

Page 29 - Warming Rack

5The cylinder must also be equipped with:• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.• A Type 1 valve that prevents gas flow

Page 30 - Igniter Cap

REGULATOR RESETTING PROCEDURE1. Turn burner control knobs to "OFF”, turn off the cylinder valve and disconnect regulator from LP gastank. Wait ap

Page 31 - ProSeries 2400 (Assembled)

7WARNING• Never use your grill without leak testing all gas connections and hoses. See the section on"Leak Testing" in this manual for prope

Page 32 - WARRANTY

LEAK TESTING:To prevent fire or explosion hazard:• DO NOT smoke or permit ignition sources in the area while conducting a leak test.• Perform test OUT

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