Brinkmann Series 4435 User Manual

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Gas
Outdoor Grill
OWNER’S MANUAL
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO INSTALLER:
LEAVE THESE INSTRUCTIONS
WITH THE GRILL OWNER FOR
FUTURE REFERENCE.
2001825
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Summary of Contents

Page 1 - Outdoor Grill

GasOutdoor GrillOWNER’S MANUALWARNINGHAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS ANDINSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS ANDINS

Page 2 - WARNINGS

WARNING96. Check each place listed (A–K) for growing bubbles which indicates a leak.7. Turn off gas supply at cylinder valve.8. Turn on control knobs

Page 3 - TABLE OF CONTENTS

LIGHTING INSTRUCTIONS:Follow the instructions exactly.1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside

Page 4 - GENERAL WARNINGS

LIGHTING THE ROTISSERIE BURNER:1. Open grill hood before lighting rotisserie burner.2. Make sure control knob is in the "OFF" position.3. Pu

Page 5 - INSTALLATION INFORMATION:

12MATCH LIGHTING THE SIDE BURNER:1. Open the lid to the side burner before lighting.2. Make sure control knob is in the "OFF" position.3. St

Page 6 - CYLINDER SPECIFICATIONS:

13OPERATING THE GRILL:Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metalsmoking box to contain ash and p

Page 7 - REGULATOR RESETTING PROCEDURE

ROTISSERIE COOKING:• This grill has pre-drilled mounting holes for a rotisserie. Do not use a rotisserie not specificallymanufactured for this grill.•

Page 8 - CONNECTING HOSE AND REGULATOR

15GRILL COOKING TIPSCLEANLINESS• Always wash hands thoroughly with soap and hot water prior to handling food and after handling rawmeat, uncooked poul

Page 9 - CHECKING FOR LEAKS:

16BURNER ASSEMBLY/MAINTENANCE• Although your burners are constructed of cast-iron, they may corrode as a result of the extreme heat andacids from cook

Page 10 - PRE-START CHECK LIST:

17TRANSPORTING AND STORAGE:• Never move a grill when it is hot or when objects are on the cooking surfaces.• Make sure that cylinder valve is shut off

Page 11 - LIGHTING THE MAIN BURNERS:

18TROUBLE SHOOTINGProblem: Possible Causes:1. Check LP cylinder fuel level.2. Bad electrode spark.Check to see if the grill will match light.Electrode

Page 12 - LIGHTING THE SIDE BURNER:

1WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE.THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOURATTENTION TO POSSIBLE HAZ

Page 13 - CAUTION!

19Your grill's serial number and model number, and the contact information for Brinkmann Customer Service, are listedon a silver label found on t

Page 14

Cleaning Stainless Steel Cooking Grills: Wash grills with a mild detergent and rinse with hot water before initialuse and as needed. DO NOT use a comm

Page 15 - THE SIDE BURNER:

21ASSEMBLY INSTRUCTIONSREAD ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLYBEFORE ASSEMBLING OR OPERATING YOUR GRILL.WE RECOMMEND TWO PEOPLE

Page 16 - GRILL COOKING TIPS

22(Proof of purchase will be required.)Inspect contents of the box to ensure all parts are included and undamaged.1FOR MISSING PARTS, PLEASE CALL CUST

Page 17 - PROPER BURNER OPERATION

2312 M6 X 50mm Bolts24 M6 X 15mm Bolts 12 M4 X 10mm Bolts 4 M4 X 40mm BoltsPARTS BAG CONTENTSMake sure you have all items listed under PARTS LIST and

Page 18 - HEAT DISTRIBUTION PLATES

24Choose a good, cleared assemblyarea and get a friend to help you putyour grill together. Lay cardboarddown to protect grill finish andassembly area.

Page 19 - TROUBLE SHOOTING

25Note: With the help of a friend, turnthe cart to its upright position.Step 4Place tank tray assembly over vent holes in bottom cart panel and secure

Page 20 - FREQUENTLY ASKED QUESTIONS

26Note: When performing Step 7, Lift grill body from front and rear panels to avoid injury to hands and fingers.Step 7With the help of a friend, place

Page 21

Step 9Attach right side door bracket toright front cart panel using twoM4 X 10mm bolts. The right sidedoor bracket is stamped with an 'R.'St

Page 22 - ASSEMBLY INSTRUCTIONS

Spring PinHinge Pin28Step 13Attach the door handles using twoM4 X 40mm bolts.Step 14Insert hinge pin in bottom of rightside door into hole at the bott

Page 23

2General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Installation and LP Cylinder Specificat

Page 24 - PARTS BAG CONTENTS

29Step 16Attach side table front panel to sidetable with three M6 X 15mm boltswith star washers.Step 17Attach side burner front panel toside burner wi

Page 25 - Door Hinge Pin Holes

30Step 19Attach side burner assembly toright side of grill body. Insert fourM6 X 15mm bolts halfway to theright side grill body panel. Placeside burne

Page 26 - Center Cut-out

31Step 21Remove two bolts and washersfrom the side burner valve. Insertthe side burner valve assemblythrough the hole in the side burnertable base, th

Page 27 - Assembly

32Step 25Insert grease tray into opening onbackside of grill. Make sure to slidetray onto tracks as illustrated.Step 26Slide grease cup into grease cu

Page 28

33Igniter CapBatteryCooking GrillsHeat DistributionPlatesGrooves Warming RackStep 29Place the heat distribution plateson lower level of grill

Page 29 - Hinge Pin

34MAXIMUM SIDEBURNER WEIGHT = 15 lbs.ProSeries™4435 (Assembled)

Page 30

©2006 The Brinkmann CorporationDallas, Texas 75244 U.S.Awww.brinkmann.netThe Brinkmann Corporation warrants to the original purchaser that the Brinkma

Page 31 - Tool Drawer

3WARNING• Never use natural gas in a unit designed for liquid propane gas.• Never use charcoal or wood briquets in a gas grill. Flavoring chips must b

Page 32

4WARNINGWARNINGLP GAS CYLINDER (NOT SUPPLIED WITH THIS GRILL)The LP cylinder is available for purchase at the same location the grill was purchased.Th

Page 33

5The cylinder must also be equipped with:• A shut-off valve terminating in a Type 1 gas cylinder valve outlet.• A Type 1 valve that prevents gas flow

Page 34

FILLING THE LP GAS CYLINDER:• Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder.• New tanks should be purged prior t

Page 35 - BURNER WEIGHT = 15 lbs

7WARNING• Never use your grill without leak testing all gas connections and hoses. See the section on"Leak Testing" in this manual for prope

Page 36 - WARRANTY

LEAK TESTING:To prevent fire or explosion hazard:• DO NOT smoke or permit ignition sources in the area while conducting a leak test.• Perform test OUT

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